Apple & Pear Processing Line

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Description

The Apple & Pear Processing Line is a comprehensive solution designed for the efficient processing of apples and pears. This advanced plant includes a series of high-performance equipment such as washing machines, crushers, squeeze extractors, enzymolysis units, evaporators, sterilizers, and aseptic filling systems. With a focus on productivity, Tofflon Joy has established itself as a leader in the Chinese market, offering robust machinery that operates with simplicity and efficiency. The end products from this processing line can vary widely, producing transparent juice, cloudy juice, NFC fresh natural juice, and concentrated juice, ensuring versatility to meet diverse market demands.

Characteristics:

  • The processing capacity ranges from 60 tons/day to 1500 tons/day.
  • This line is capable of handling similar fruits with analogous characteristics.
  • Features an automatic disinfection liquid concentration control system to ensure sterilization effectiveness and control disinfection residues.
  • An efficient crusher enhances the yield of apple and pear outputs.
  • Utilizes a high-efficiency belt juice extractor to maximize juice yield.
  • The production process is fully automated with PLC control, minimizing labor intensity and increasing productivity.
  • Employs low-temperature vacuum evaporation to minimize nutrient and flavor losses.
  • Incorporates various energy recovery measures to enhance energy utilization and significantly reduce production costs.
  • Includes a tubular UHT sterilizer and aseptic filling machine to maintain food safety and extend product shelf life.
  • A complete set of production equipment with a self-CIP (Clean In Place) system reduces labor intensity while ensuring high sanitation standards.

Specifications

Attribute Details
Raw material Fresh fruit apple/pear
End product Transparent juice, cloudy juice, NFC, concentrated juice, cider, cider vinegar, etc.
Processing capacity From 60 tons/day to 1500 tons/day
Output percentage 60-75%
Solid content in NFC 10-12 Brix
Concentrated juice content 65-72 Brix
End package Aseptic bag/gable top box/PET bottle

Additional Information

For optimal operation and maintenance, regular checks on equipment performance and calibration of the PLC systems are recommended. Ensure adherence to hygiene standards given the automatic CIP system, and monitor the output quality to maintain product integrity.

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