Automatic production system for inner liner of chest freezer
Inquire NowDescription
This fully automatic production system is designed specifically for the inner liner of chest freezers, ensuring high-speed output and exceptional quality with no operators required. The system boasts a remarkable production capacity, yielding one inner liner every 20 seconds, and allows for quick model changes with a turnaround time of only 60 seconds for metal lines and assembly lines. It accommodates a minimum loading quantity of 50-100 pieces for each model, optimizing efficiency in manufacturing.
The winding section is engineered to handle width and length variations of up to 100mm, facilitating a model change in just 60 seconds. For more significant changes, a complete plug switch is required, taking approximately 3-4 minutes. The overall capacity of the plant is contingent on actual model changes during production shifts.
The production cycle includes the automatic assembly of inner liner components, ensuring precision and quality at every step, from gluing to welding. Notably, the system incorporates advanced features such as an automatic buffer for efficient storage and management of up to 900-1000 pieces, enhancing workflow and productivity.
Specifications
| Feature | Details |
|---|---|
| Production Speed | 1 inner liner every 20 seconds |
| Model Change Time | 60 seconds for metal and assembly lines; 3-4 minutes for complete plug change |
| Minimum Loading Quantity | 50-100 pcs per model |
| Buffer Capacity | 900-1000 pcs |
| Daily Model Processing | 12 models |
| Welding Method | Resistance welding for copper and aluminum pipes |
Additional Information
The production cycle is meticulously structured to ensure seamless assembly and quality control, incorporating automatic operations for both sides and bottom production, followed by precise assembly and gluing processes. The system is designed to maintain optimal mixing during production, emphasizing the importance of a buffer storage of 600-800 pieces between the inner tank assembly area and winding area, all managed by an automated system.
