Plate Rolling Machine

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Description

The Plate Rolling Machine is an advanced piece of equipment designed for the efficient processing of metal plates. This versatile machine enables users to pre-bend the edges of a plate and perform roll forming tasks without the need to rotate the workpiece, significantly enhancing productivity. It features three primary driving rollers, with hydraulic systems governing the lifting and horizontal movement of the upper and lower rollers. The computer-controlled lifting displacement ensures precise leveling with an accuracy of ± 0.2mm.

Equipped with a balance mechanism at the tail, the upper roller facilitates easy unloading of the rolled cylinders, while the independent operation platform enhances user convenience. Safety is paramount, as the machine includes an integrated safety interlock device. Its user-friendly operation, high rolling precision, and low failure rate make it an ideal choice for professionals in the metalworking industry.

Features

  • 3 Roll hydraulic plate rolling machine
  • Prebending capability
  • 42CrMo hardened upper roll
  • ASTM 1045 hardened lower roll
  • Vertical and horizontal movement of the upper roll
  • Horizontal movement of the two lower rolls
  • Efficient rolling in one pass without U-turn of the plate
  • Easy feeding with stable elevation of lower roll
  • Hydraulic drop-end (turn-over device) for fast operation
  • Electrical protection device included
  • PLC control for enhanced functionality

Specifications

Attribute Details
Max. Rolling Thickness 50mm (yield limit of typical steel grade 245MPa)
Max. Prebending Thickness 40mm
Max. Rolling Length 3000mm
Diameter of Top Roll 600mm
Diameter of Bottom Roll 340mm
Center Distance of Two Bottom Rollers 610mm
Minimum Rolling Diameter (Full Load) 1600mm
Rolling Speed 4m/minute
Power of Main Motor 55kW
Power of Hydraulic Motor 22kW
Power of Movable Motor 11kW

Additional Information

Options

  • Conical bending device

Highlights

  • Drum-type upper roll and adjusting supporting rolls of lower rolls ensure perfect straightness of the workpiece.
  • Back bending in opposition to the feeding direction achieves high precision roundness and minimal residual straight edge.
  • Misalignment is minimized, thanks to the center-distance adjustment of the two lower rolls and automatic leveling of the upper roll.

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