Self-retaining Hole High-Level Palletizing System

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Description

The Self-retaining Hole High-Level Palletizing System is an advanced semi-automatic palletizing production line designed specifically for the efficient handling of dry products in simple block production setups. This system is ideal for independently stacking curd blocks on-site or integrating seamlessly into a fully automated block production line.

Equipped with the capability to separate bricks and plates of various types and specifications, this automatic palletizing system can form stacks approximately one meter square for cross-stacking. The system is engineered to reach stacking heights of up to 1400mm, allowing for optimal space utilization. Once palletizing is completed, blocks are transferred via a heavy-duty chain conveyor, which can be paired with manual packing or an automatic baler. Each section of the production line features pre-stored positions to minimize forklift running time, enhancing overall efficiency.

Control is simplified through a PLC and touch screen interface, complemented by laser and intelligent sensors that enable unmanned operation. In the event of a malfunction, the system automatically stops, raises an alarm, and displays the fault location, allowing for easy troubleshooting without specialized technical skills. Additionally, a remote control and cloud data feature empower manufacturers to resolve issues from anywhere. The system operates efficiently using electricity, air, and hydraulic power, ensuring smooth coordination without interference. The palletizing cycle takes approximately 16 seconds, achieving an impressive throughput of around 15,000 standard bricks per day.

Specifications

No. Specification Name QTY Remark
1 XD-1200 Products Feeder 1 The forklift moves the entire block onto the products feeder, then the elevator lifts one layer block at a time to the next step.
2 XD-1200 Elevator 1
3 XD-1200 Pushing Pallet Device 1 The block and pallet are separated by the pushing block device and pushing pallet device.
4 XD-1200 Pushing Block Device 1 1
5 XD-1200 Pushing Block Device 2 1 Blocks are arranged into the set size automatically and rotated for staggered stacking.
6 XD-1200 Pushing and Turning Block Device 1
7 XD-1200 Gantry Stacker Clamps 1 Stacking blocks on the chain conveyor.
8 XD-1200 Chain Conveyor 1 Transporting the stacking blocks.
9 XD-1200 Pallet Turning Device 1 Used for turning the pallet.
10 XD-1200 Lowerator 1 Lowering one layer pallet at a time to the pallet conveyor.
11 XD-1200 Pallet Conveyor 1
12 XD-1200 Shipping Pallet Magazine 1 Places shipping pallets on the chain conveyor.
13 XD-1200 Hydraulic System 2
14 XD-1200 Central Control System 2

Power List

NO. Name Power
1 Lifting Machine Travel Motor 1.5kw
2 Lift Motor 2.2 kw
3 Flipper Motor 0.75 kw
4 Brick Machine Motor 2.2 kw
5 Small Fuel Tank 3 kw
6 Hydraulic System 2
7 Central Control System 2

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