Spray tower detergent powder production line

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Description

The Spray Tower Detergent Powder Production Line is a state-of-the-art system designed to efficiently manufacture high-quality detergent powder. Utilizing the innovative tower spray-agglomeration method, this production line boasts an impressive annual output capacity ranging from 5,000 to 250,000 tons. With an apparent specific gravity of the final product between 0.25 and 0.50 g/cm³, this facility ensures the optimal production of detergent that meets market demands.

The process begins with the precise weighing of various powder and liquid materials according to specific formulas, which are combined in a proportioning tank to create a slurry. Following hydrated aging, the mixture undergoes crushing and filtering before being pumped to the top of the spray tower. Here, it transforms into fine mist particles via specialized spray nozzles and is dried with hot air produced by a furnace. The resulting hollow detergent powder particles are then air-lifted, aged, and processed into base powder. After sieving, additional materials—such as enzymes, color particles, and essences—are blended in the post-blending mixer, leading to the production of medium to high-rated final detergent powder, which is subsequently packaged.

Specifications

Feature Details
Production Method Tower Spray – Agglomeration Method
Annual Output Capacity 5,000 – 250,000 tons
Apparent Specific Gravity 0.25 – 0.50 g/cm³
Control System Manual operation or central computer integrated automatic control
Environmental Impact No sewage discharge; emissions meet standards

Additional Information

The technology features a comprehensive dust management system to ensure a clean workshop environment. Waste gas emissions from the entire production system are treated to meet environmental standards, aided by primary and secondary dedusters that save energy. Fine powders are fully recycled back into the tower to enhance the yield of base powder.

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